CUSTOM PROCESS MODULES                                                                                         back | print

Our experienced team of process engineers works with customers in the Pharmaceutical and Biotech industries to develop and design systems to meet any functional specifications required in their manufacturing process. These large scale installations utilize our modular concept and are easily transported and installed following detailed Factory Acceptance Testing. This process shortens the installation time on site and improves the speed to market of our clients' products.

These systems often combine smaller process skids into one large modular design. These modules are fully piped and wired, the control package is installed, and the unit is programmed and tested independent of the facility construction. This offers significant advantages to traditional building methods. Project timelines are reduced because the development and manufacture of the process and its labor force is divorced from the site construction. This allows more labor force to be applied at the site while maintaining realistic resource loading levels. Quality control is superior because the construction is taking place in a controlled shop environment. Testing of the process occurs earlier because there is no reliance on facility completion. In addition, problems found during testing are addressed right in the factory, before shipment to your site. Finally, the factory test documentation is available to shorten the time required to validate. Process applications can include bioreactor and fermentor suites, media prep and buffer prep systems, product recovery and purification systems as well as water, utility and high purity plant services.

The diversity of our fabrication and engineering expertise enables us to modularize an entire bio-processing facility and minimize site construction requirements.